An analytical model for precision milling of screw rotor using a disk-like form-milling cutter with multiple inserts

Study of the effective cutter radius for end milling of free-form surfaces using a torus milling cutter

Computing Cutter Engagement Values in Milling Tessellated Free-Form Surfaces

High speed milling (HSM) has great potential use in die/mold cutting, but traditional machining plans do exploit HSM capabilities effectively. An important consideration for in HSM is to limit cutting force variations, and one way to do so is to reduce Cutter-Workpiece engagement (CWE) variations. CWE is measured as the area of the tool instantaneously engaged with the part. Estimating CWE as a...

Cutter Path Generation For 2.5D Milling By Combining Multiple Different Cutter Path Patterns

Different cutter path patterns have been shown to be efficient for different types of pocket geometries. However, for certain types of complex pockets, no single type of pattern produces efficient cutter paths throughout the pocket. In this paper, different cutter path patterns are systematically analysed and several existing heuristics for selecting cutter path patterns are discussed. Based on...

Analytical Modelling of Surface Roughness during Compacted Graphite Iron Milling Using Ceramic Inserts

This study investigates the effects of the lead angle and chip thickness variation on surface roughness during the machining of compacted graphite iron using ceramic cutting tools under dry cutting conditions. Analytical models were developed for predicting the surface roughness values of the specimens after the face milling process. Experimental data was collected and imported to the artificia...

A Geometric Algorithm for Finding the Largest Milling Cutter

In this paper, we describe a new geometric algorithm to determine the largest feasible cutter size for 2-D milling operations to be performed using a single cutter. In particular: 1. We give a general definition of the problem as the task of covering a target region without interfering with an obstruction region. This definition encompasses the task of milling a general 2-D profile that include...